The 100m³/day lightweight concrete production line is a standard configuration with a high level of automation, ideal for small-scale block manufacturing. It includes a complete set of core equipment such as a feeding and dosing system, foam generator, automatic demoulding system, vertical cutting saw, and a stacking and packing unit. The production process is highly efficient, and the equipment is easy to operate and maintain.
With a compact layout requiring only 800–1000 m² of space, this lightweight concrete production line can produce AAC blocks, homogeneous self-insulating blocks, and ceramsite blocks with a dimensional tolerance of just ±1mm. Only 5 to 7 operators are needed to run the full process. The system also allows for future expansion, such as adding an additional cutting unit to increase output. Contact us to configure your lightweight concrete production line for efficient, high-precision manufacturing.
Configuration | Model | Dimensions (mm) | Power per unit (kW) | Total power (kW) | Quantity of machine |
Screw feeder | HDSL | 8000×350×1100 | 11 | 22 | 2 |
Belt conveyor | HDPDA | 9000×800×800 | 2.2 | 2.2 | 1 |
Powder dosing and weighing system | HDFL | D1310×H1950 | 0.55 | 0.55 | 1 |
Dosing hopper | HDSS | D1000×1500 | 0.55 | 0.55 | 1 |
Water dosing system | HDSL | D1100×H1140 | 0.55 | 0.55 | 1 |
Foam generator | HDKWF1 | 1150×750×1140 | 7.5 | 7.5 | 1 |
Screw air compressor | HDKY | L1500×W500×H2000 (air storage tank 0.8m³×1) | 15 | 15 | 1 |
Aggregates mixing & dosing station | 6000×6400×2600 | 1 | |||
Horizontal shaft mixer | EPSA | 2000×1200×1200 | 22 | 22 | 1 |
Gantry vertical cutter | HDSHM01 | 4350×3300×3650 (equipped with high-precision rotary cutting capability) | 11.1 | 11.1 | 1 |
Concrete block pre-cutter | HDOSD1 | 3000×1000×2100 (supplied with power cable) | 22 | 22 | 1 |
Demoulding crane | HDAS | 3700×1600×3700 | 3.2 | 3.2 | 1 |
Lifting & stacking machine | HDDB | 4800×2900×4700 | 11.5 | 11.5 | 1 |
Concrete block grab / lifter | HDYUK | 2200×1200×4200 | 7.5 | 7.5 | 1 |
Transfer cart | HDBD2 | 1800×1080×400 | 3 | 15 | 5 |
Demoulding line | HDZD | 6000×1080×470 | 2.2 | 2.2 | 1 |
Mould return line | HDZD | 6000×1080×470 | 1.5 | 1.5 | 1 |
Mould pouring line | HDZD | 6000×1080×470 | 1.5 | 1.5 | 1 |
Automatic feeding line | HDZD | 4000×1100 | 0.3 | 0.3 | 1 |
PLC control console | HDKZ1 | 1300×1100×400 | 1 | ||
Foam generator control panel | HDCBD1 | 700×500×400 | 1 | ||
Remote control module (enables data import and remote control functionality) | HDYC-001 | 200×150×60 | 1 | ||
Concrete block mould | HDCM1 | 1220×1220×630 (whole set) | 1 |